This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the Komatsu PW150ES-6K Hydraulic Excavator (S/N: K34001 and up). It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.
APPLICABLE MODELS :
Komatsu PW150ES-6K - S/N: K34001 and up
TABLE OF CONTENTS :
- SAFETY
- OPERATION
- MAINTENANCE
- SPECIFICATIONS
- OPTIONS AND ATTACHMENTS
MANUAL SPECIFICATION :
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : UEAM000103
Total Pages : 273
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FOREWORD
SAFETY INFORMATION
SAFETY MESSAGES
NOISE
VIBRATION
EMERGENCY STEERING
INTRODUCTION
INTENDED USE
Features
BREAKING IN YOUR NEW MACHINE
LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
MACHINE SERIAL NO. PLATE POSITION
ENGINE SERIAL NO. PLATE POSITION
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
MACHINE SERIAL PLATES
STANDARD SERIAL PLATE
GERMANY SERIAL PLATE
ITALIAN SERIAL PLATE
SAFETY
GENERAL PRECAUTIONS
PRECAUTION DURING OPERATION
BEFORE STARTING ENGINE
OPERATING MACHINE
TRANSPORTATION
BATTERY
TOWING
BUCKET WITH HOOK OR BUCKET LINK
GENERAL PRECAUTIONS
PRECAUTIONS FOR LIFTING OPERATION
PRECAUTIONS FOR MAINTENANCE
BEFORE CARRYING OUT MAINTENANCE
DURING MAINTENANCE
POSITION FOR ATTACHING SAFETY LABELS
POSITION FOR ATTACHING SAFETY LABELS
OPERATION
GENERAL VIEW
GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS
MACHINE MONITOR
A. BASIC CHECK ITEMS
B. CAUTION ITEMS
C. EMERGENCY STOP ITEMS
D. METER DISPLAY PORTION
E. SWITCHES
A: BASIC CHECK ITEMS
B: CAUTION ITEMS
C: EMERGENCY STOP ITEMS
D: METER DISPLAY PORTION
E: SWITCHES
SWITCHES
CONTROL LEVERS, PEDALS
ROOF HATCH
CLEAR RAIN VISOR
PULL DOWN SUN VISOR
FRONT WINDOW
DOOR LOCK
CAP, COVER WITH LOCK
METHOD OF OPENING AND CLOSING CAP WITH LOCK (For the fuel tank filler port)
METHOD OF OPENING AND CLOSING COVER WITH LOCK (cover with Iock)
FUSE
LUGGAGE TRAY
ASHTRAY
CUP HOLDER
HEATER
VIEW OF CONTROL PANEL
AIR CONDITIONER
VIEW OF CONTROL PANEL
PRECAUTION WHEN USING AIR CONDITIONER
FUSIBLE LINK
CONTROLLERS
TOOL BOX
REFUELLING PUMP
CAB RADIO (OPTION)
PRECAUTION OF USE
WARNING LAMPS
HANDLING THE ACCUMULATOR
OPERATION
CHECK BEFORE STARTING ENGINE
WALK-AROUND CHECK
CHECK BEFORE STARTING
ADJUSTMENT BEFORE OPERATION OPERATOR’S SEAT
OPERATIONS AND CHECKS BEFORE STARTING ENGINE
STARTING ENGINE
NORMAL STARTING
STARTING IN COLD WEATHER
OPERATIONS AND CHECKS AFTER STARTING ENGINE
WHEN NORMAL
IN COLD AREAS (AUTOMATIC WARMING-UP OPERATION)
MOVING MACHINE OFF
MOVING MACHINE FORWARD
STEERING
STOPPING
STOPPING MACHINE (NORMAL)
SWINGING (Slewing the upper carriage)
OPERATION OF WORK EQUIPMENT
WORKING MODE SELECTION
PROHIBITIONS FOR OPERATION
PRECAUTIONS FOR OPERATION
PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
HOW TO ESCAPE FROM MUD
WHEN ONE SIDE IS STUCK
WHEN BOTH SIDES ARE STUCK
WORK POSSIBLE USING HYDRAULIC EXCAVATOR
BACKHOE WORK
SHOVEL WORK
DITCHING WORK
LOADING WORK
REPLACEMENT AND INVERSION OF BUCKET
REPLACEMENT
INVERSION
PARKING MACHINE
CHECK AFTER FINISHING WORK
STOPPING ENGINE
CHECK AFTER STOPPING ENGINE
LOCKING
OVERLOAD WARNING DEVICE
HANDLING THE WHEELS
TRANSPORTATION
LOADING, UNLOADING WORK
PRECAUTIONS FOR LOADING
HOW TO LIFT THE MACHINE
PRECAUTIONS FOR TRANSPORTATION
TRAVELLING POSTURE
COLD WEATHER OPERATION
PRECAUTIONS FOR LOW TEMPERATURE
FUEL AND LUBRICANTS
COOLANT
BATTERY
PRECAUTIONS AFTER COMPLETION OF WORK
AFTER COLD WEATHER
LONG-TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
STARTING MACHINE AFTER LONG-TERM STORAGE
TROUBLESHOOTING
PHENOMENA THAT ARE NOT FAILURES
METHOD OF TOWING MACHINE
PRECAUTIONS ON PARTICULAR JOBSITES
IF BATTERY IS DISCHARGED
STARTING ENGINE WITH BOOSTER CABLE
OTHER TROUBLE
ELECTRICAL SYSTEM
CHASSIS
ENGINE
ELECTRONIC CONTROL SYSTEM
MAINTENANCE.
GUIDES TO MAINTENANCE
OUTLINES OF SERVICE
OUTLINE OF OIL, FUEL, COOLANT
OIL
FUEL
COOLANT
GREASE
STORING OIL AND FUEL
FILTERS
OUTLINE OF ELECTRIC SYSTEM
OUTLINE OF HYDRAULIC SYSTEM
WEAR PARTS LIST
USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE CONT.
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
INTRODUCTION OF NECESSARY TOOLS
TORQUE LIST
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
MAINTENANCE WHEN USING HYDRAULIC BREAKER
SERVICE PROCEDURE
INITIAL 250 HOURS SERVICE
WHEN REQUIRED
CHECK, CLEAN AND REPLACE THE AIR CLEANER ELEMENT
CLEAN INSIDE OF COOLING SYSTEM
CHECKING COOLANT LEVEL
DRAINING THE SYSTEM
CLEANING THE SYSTEM
FILLING THE SYSTEM
REFILLING AN OVERHEATED SYSTEM
CLEANING THE RADIATOR
CLEANING THE RADIATOR PRE-SCREEN
THERMOSTATS
FAN
CHECK AND TIGHTEN WHEEL NUTS
CHECK ELECTRICAL INTAKE AIR HEATER
CHECK ALTERNATOR
CHECK START MOTOR
REPLACE BUCKET SIDE CUTTERS
REPLACE BUCKET TEETH
ADJUST BUCKET CLEARANCE
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
CHECK AND ADJUST AIR CONDITIONER
DRAIN ENGINE BREATHER OIL CATCHER
CHECK BEFORE STARTING
CHECK COOLANT LEVEL, ADD WATER
CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL
CHECK FUEL LEVEL, ADD FUEL
CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
CHECK AIR CLEANER FOR CLOGGING
CHECK ELECTRIC WIRING
CHECK FOR WATER AND SEDIMENT IN SEDIMENTOR. DRAIN WATER AND SEDIMENT
EVERY 50 HOURS
DRAIN WATER AND SEDIMENT FROM FUEL TANK
EVERY 100 HOURS SERVICE
LUBRICATING
CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL
CLEAN FRESH AIR INTAKE FILTER
EVERY 250 HOURS SERVICE
CHECK OIL LEVEL IN WHEEL HUBS, ADD OIL
CHECK OIL LEVEL IN AXLES, ADD OIL
CHECK OIL LEVEL IN TRANSMISSION, ADD OIL
CHECK LEVEL OF BATTERY ELECTROLYTE
LUBRICATE SWING CIRCLE (2 points)
BELTS, GENERAL
CHECK FAN BELT TENSION, ADJUST CHECKING TENSION
REPLACEMENT
CHECK ALTERNATOR AND WATER PUMP BELT TENSION, ADJUST CHECKING TENSION
CHECK AND ADJUST TENSION OF AIR CONDITIONER COMPRESSOR BELT
EVERY 500 HOURS SERVICE
REPLACE FUEL FILTER CARTRIDGES
CHECK SWING PINION GREASE LEVEL, ADD GREASE
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS AND CONDENSER FINS (ONLY FOR MACHINES EQUIPPED W...
REPLACE HYDRAULIC TANK BREATHER ELEMENT
REPLACE HYDRAULIC FILTER ELEMENT
EVERY 1000 HOURS SERVICE
CHANGE OIL IN SWING MACHINERY CASE
CHECK ALL TIGHTENING PARTS OF TURBOCHARGER
CHECK PLAY OF TURBOCHARGER ROTOR.
CHECK & ADJUST VALVE CLEARANCE
CHECK FAN BELT TENSIONER BEARING BELT AND FAN HUB
CHECK FAN BELT TENSION
EVERY 2000 HOURS SERVICE
CLEAN HYDRAULIC TANK STRAINER
CLEAN, CHECK TURBOCHARGER
CHECK ALTERNATOR, STARTING MOTOR
CHECK VIBRATION DAMPER
CHANGE OIL IN AXLES
CHANGE OIL IN HUBS
CHANGE OIL IN TRANSMISSION ASSEMBLY
CHANGE ANTIFREEZE
CHECK AND ADJUST VALVE CLEARANCE
EVERY 4000 HOURS SERVICE
CHECK WATER PUMP
EVERY 5000 HOURS SERVICE
CHANGE OIL IN HYDRAULIC TANK
SPECIFICATIONS.
SPECIFICATIONS
1 - PIECE BOOM
2 - PIECE BOOM
WORKING RANGE: ONE PIECE BOOM
WORKING RANGE: TWO PIECE BOOM
OPTIONS, ATTACHMENTS
GENERAL PRECAUTIONS
PRECAUTIONS RELATED TO SAFETY
PRECAUTIONS WHEN INSTALLING ATTACHMENTS
HANDLING BUCKET WITH HOOK
CHECKING FOR DAMAGE TO BUCKET WITH HOOK
PROHIBITED OPERATIONS
PRECAUTIONS DURING OPERATIONS
MACHINES READY FOR ATTACHMENTS
GENERAL LOCATIONS
HANDLING THE CLAMSHELL BUCKET
How to install clamshell bucket
How to operate
OPERATION
WHEN USING BREAKER
HANDLING ACCUMULATOR
METHOD FOR RELEASING PRESSURE IN CONTROL CIRCUIT OF MACHINES EQUIPPED WITH ACCUMULATOR
LONG-TERM STORAGE
SPECIFICATIONS
INTRODUCTION OF ATTACHMENTS AND EXTENDING MACHINE SERVICE LIFE
HYDRAULIC BREAKER
POWER RIPPER
FORK GRAB
GRAPPLE BUCKET
SCRAP GRAPPLE
CRUSHER & SMASHER
HYDRAULIC PILE DRIVER
HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE
ROTATING ARM
GENERAL LOCATION AND SPECIFICATIONS.
GENERAL VIEW OF CONTROLS
LEFT WORK EQUIPMENT CONTROL LEVER (with auto-deceleration device)
RIGHT WORK EQUIPMENT CONTROL LEVER (with auto-deceleration device)
ARM ROTATION CONTROL
UPPER BOOM CONTROL PEDAL
PEDAL LOCK FOR BOOM ADJUST
EXCAVATOR’S WORK
REPLACEMENT OF BUCKET
HANDLING THE TRAPEZOIDAL BUCKET (If equipped)
TRAVELLING POSTURE
MAINTENANCE REQUIREMENT
EVERY 100 HOURS SERVICE
EVERY 250 HOURS SERVICE
EVERY 1000 HOURS SERVICE
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