The Field Assembly Manual PDF download provides you with everything you need to know in order to assembly your Komatsu PC1600-1 Hydraulic Excavator (S/N: 10001 and up) safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.
APPLICABLE MODELS :
Komatsu PC1600-1 - S/N: 10001 and up
TABLE OF CONTENTS :
A. GENERAL
B. ASSEMBLY OF CHASSIS
C. INSTALLATION OF BACKHOE
D. INSTALLATION OF LOADING SHOVEL
E. CHECK OF ALL PARTS DURING AND AFTER ASSEMBLY
MANUAL SPECIFICATION :
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : SEAW021TA102
Total Pages : 219
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COVER
CONTENTS
A. GENERAL
A-1: POINTS REGARDING LOCAL ASSEMBLY
A-2: PRECAUTIONS WHEN ASSEMBLING,TIGHTENING TORQUE OF BOLTS,SCREWS AND TAPER SEAL HOLES
A-3: SEPARATE UNITS (TRANSPORTATION KITS)
A-4: LIST OF PARTS SENT INDIVIDUALLY
A-5: ASSEMBLY PROCEDURE,ASSEMBLY EQUIPMENT,AND SCHEDULE
A-6: KIT LAYOUT DIAGRAM
A-7: TOOLS AND EQUIPMENT TO BE USED
B. ASSEMBLY OF CHASSIS
B-1: ASSEMBLY OF TRACK FRAME AND AXLE
B-2: TRAVEL MOTOR PIPING
B-3: IDLER CUSHION CYLINDER PIPING
B-4: INSTALLATION OF TRAVEL MOTOR GUARD
B-5: FILLING SWING CIRCLE WITH GREASE
B-6: ASSEMBLY OF REVOLVING FRAME ASSEMBLY AND AXLE ASSEMBLY
B-7: SWIVEL TRAVEL PIPING
B-8: SWING CIRCLE GREASE TUBE PIPING
B-9: INSTALLATION OF LEFT AND RIGHT LADDERS
B-10: INSTALLATION OF LEFT CATWALK
B-11: INSTALLATION OF RIGHT CATWALK
B-12: INSTALLATION OF CATWALK,HANDRAIL BESIDE OPERATOR'S CAB
B-13: INSTALLATION OF OPERATOR'S CAB LADDER
B-14: INSTALLATION OF OPERATOR'S CAB HANDRAIL
B-15: INSTALLATION OF OPERATOR'S CAB LADDER,HANDRAIL
B-16: INSTALLATION OF HANDRAIL AT REAR OF OPERATOR'S CAB
B-17: INSTALLATION OF HANDRAIL FOR STEP AT REAR OF OPERATOR'S CAB
B-18: OPERATOR'S CAB FRONT FRAME,HANDRAIL
B-19: LEFT DECK HANDRAIL
B-20: RIGHT DECK HANDRAIL
B-21: INSTALLATION OF LADDER ON TOP OF HYDRAULIC TANK
B-22: INSTALLATION OF COUNTERWEIGHT
B-23: INSTALLATION OF COUNTERWEIGHT LADDERS
B-24: INSTALLATION OF HANDRAIL ON TOP OF FUEL TANK,COUNTERWEIGHT
B-25: INSTALLATION OF FUEL TANK VIBRATION STOPPER BRACKET
B-26: INSTALLATION OF GREASE REEL,HOSE,BRACKET
B-27: INSTALLATION OF LEFT CAB BASE ASSEMBLY
B-28: INSTALLATION OF OPERATOR'S CAB ASSEMBLY
B-29: INSTALLATION OF WIPER MOTOR COVER INSIDE OPERATOR'S CAB
B-30: INSTALLATION OF OPERATOR'S CAB ASSEMBLY
B-31: CONNECTION OF HYDRAULIC PIPING OF OPERATOR'S CAB ASSEMBLY
B-32: CONNECTION OF WIRING OF LEFT CAB BASE ASSEMBLY
B-33: CONNECTION OF WIRING OF OPERATOR'S CAB ASSEMBLY
B-34: CONNECTION OF WINDOW WASHER HOSE OF OPERATOR'S CAB ASSEMBLY
B-35: CONNECTION OF AIR PIPING OF LEFT CAB BASE ASSEMBLY
B-36: CONNECTION OF GREASE PIPING OF OPERATOR'S CAB ASSEMBLY
B-37: CONNECTION OF AIR CONDITIONER PIPING OF LEFT CAB BASE ASSEMBLY
B-38: CONNECTION OF AIR CONDITIONER PIPING OF OPERATOR'S CAB ASSEMBLY
B-39: INSTALLATION OF COUNTERWEIGHT LAMP (OPTION)
B-40: START ENGINE
B-41: FINAL TIGHTENING OF SWING CIRCLE MOUNTING BOLTS
C. INSTALLATION OF BACKHOE
C-1: INSTALLATION OF BOOM CYLINDER TO CHASSIS
C-2: INSTALLATION OF BOOM CYLINDER PIPING
C-3: BLEEDING AIR FROM BOOM CYLINDER
C-4: BOOM SUB-ASSEMBLY
C-5: INSTALLATION OF BOOM ASSEMBLY
C-6: INSTALLATION OF BOOM CYLINDER TOP PIN
C-7: CONNECTION OF ARM ASSEMBLY TO BOOM
C-8: INSTALLATION OF HOSES BETWEEN BOOM AND CHASSIS
C-9: INSTALLATION OF ARM CYLINDER TOP PIN
C-10: BLEEDING AIR FROM ARM CYLINDER
C-11: INSTALLATION OF HYDRAULIC HOSES BETWEEN BOOM AND ARM
C-12: CONNECTION OF GREASE PIPING BETWEEN BOOM AND CHASSIS
C-13: CONNECTION OF WIRING BETWEEN BOOM AND CHASSIS
C-14: INSTALLATION OF HOSES BETWEEN BOOM AND CHASSIS
C-15: INSTALLATION OF HYDRAULIC HOSE,CLAMPS BETWEEN BOOM AND CHASSIS
C-16: CONNECTION OF BUCKET ASSEMBLY TO ARM
C-17: INSTALLATION OF BUCKET LINK
C-18: BLEEDING AIR FROM BUCKET CYLINDER
D. INSTALLATION OF LOADING SHOVEL
D-1: INSTALLATION OF BOOM CYLINDER TO CHASSIS
D-2: INSTALLATION OF BOOM CYLINDER PIPING
D-3: BLEEDING AIR FROM BOOM CYLINDER
D-4: BOOM SUB-ASSEMBLY
D-5: INSTALLATION OF BOOM ASSEMBLY
D-6: INSTALLATION OF BUCKET CYLINDER FOOT PORTION
D-7: ARM SUB-ASSEMBLY
D-8: INSTALLATION OF ARM ASSEMBLY
D-9: INSTALLATION OF ARM CYLINDER TOP PIN
D-10: BLEEDING AIR FROM ARM CYLINDER
D-11: INSTALLATION OF SIDE LINK
D-12: INSTALLATION OF HOSE BETWEEN BOOM AND CHASSIS
D-13: INSTALLATION OF HYDRAULIC HOSE BETWEEN BOOM AND ARM
D-14: INSTALLATION OF FRONT LINK
D-15: CONNECTION OF BUCKET ASSEMBLY TO ARM
D-16: BLEEDING AIR FROM BUCKET CYLINDER
D-17: CONNECTION OF BOTTOM CYLINDER HOSE
D-18: BLEEDING AIR FROM BOTTOM CYLINDER
D-19: CONNECTION OF GREASE HOSE BETWEEN BOOM AND ARM
D-20: CONNECTION OF GREASE HOSE AT THE ARM CYLINDER TOP
D-21: CONNECTION OF GREASE HOSE AT THE ARM CYLINDER FOOT
D-22: CONNECTION OF GREASE PIPING BETWEEN BOOM AND CHASSIS
D-23: CONNECTION OF WIRING BETWEEN BOOM AND CHASSIS
D-24: INSTALLATION OF ARM POTENTIOMETER
D-25: ADJUSTMENT OF WORK EQUIPMENT POTENTIOMETER
D-26: ADJUSTMENT OF WORK EQUIPMENT CONTROL BOX (LOADING SHOVEL)
E. CHECK OF ALL PARTS DURING AND AFTER ASSEMBLY
E-1: CHECK OF ALL PARTS DURING AND AFTER ASSEMBLY WITH FIELD ASSEMBLY INSPECTION REPORT
E-2: FLUSH THE HYDRAULIC CIRCUIT AS FOLLOWS
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