This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the Komatsu 95-3 Series Diesel Engine and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity
APPLICABLE MODELS :
S4D95LE-3 ENGINE:
Komatsu PC78US-6
Komatsu PC78UU-6
Komatsu PC78MR-6
SAA4D95LE-3 ENGINE:
Komatsu PC138US-2
Komatsu PC138USLC-2
Komatsu PC130-7
TABLE OF CONTENTS :
01 GENERAL
11 STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
12 TESTING AND ADJUSTING
13 DISASSEMBLY AND ASSEMBLY
15 REPAIR AND REPLACEMENT OF PARTS
MANUAL SPECIFICATION :
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : SEBM031001
Total Pages : 224
This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following chapters; these chapters are further divided into the each main group of components.
STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting. In addition, this section may contain hydraulic circuit diagrams, electric circuit diagrams, and maintenance standards.
TESTING AND ADJUSTING
This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs.
Troubleshooting charts correlating "Problems" with "Causes" are also included in this section.
DISASSEMBLY AND ASSEMBLY
This section explains the procedures for removing, installing, disassembling and assembling each component, as well as precautions for them.
MAINTENANCE STANDARD
This section gives the judgment standards for inspection of disassembled parts.
The contents of this section may be described in STRUCTURE AND FUNCTION.
OTHERS
This section mainly gives hydraulic circuit diagrams and electric circuit diagrams.
In addition, this section may give the specifications of attachments and options together.
This (OEM) Komatsu Shop Manual has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
This page sometime can be found use following keyword : service manual, repair manual, workshop manual, technical manual, owner manual, maintenance manual, operating manual, parts manual. Please make sure you read and understand the title of this manual before decided to buy.
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SAFETY
SAFETY NOTICE
FOREWORD
GENERAL
STANDARD TIGHTENING TORQUE
CONVERSION TABLE
SPECIFICATIONS
OVERALL DRAWING
GENERAL STRUCTURE
INTAKE AND EXHAUST SYSTEM
AIR CLEANER
CYLINDER
MAIN CIRCULATION SYSTEM
CRANKSHAFT
CONNECTING ROD
TIMING GEAR
CAMSHAFT
ROCKER ARM SHAFT, PUSH ROD AND TAPPET
OIL PUMP
OIL FILTER
FUEL SYSTEM CHART
FUEL INJECTION PUMP
COOLING SYSTEM CHART
WATER PUMP
STARTING AND CHARGING SYSTEM ELECTRICAL CIRCUIT DIAGRAM
ADJUSTING VALVE CLEARANCE
MEASURING COMPRESSION PRESSURE
ADJUSTING FUEL INJECTION PRESSURE ( CRACKING PRESSURE)
PERFORMANCE TEST
METHOD OF USING TROUBLESHOOTING CHARTS
POINTS TO REMEMBER WHEN TROUBLESHOOTING
TESTING AND ADJUSTING TOOL LIST
SPECIAL TOOL LIST
OVERALL DISASSEMBLY, ASSEMBLY
DISASSEMBLY
ASSEMBLY
GRINDING CYLINDER HEAD MOUNTING SURFACE
REPLACING VALVE GUIDE
GRINDING VALVE
REPLACING CAMSHAFT BUSHING
REPLACING CRANKSHAFT GEAR
REPLACING CAM GEAR
REPLACING FLYWHEEL RING GEAR
PROCEDURE FOR PRESSURE TEST
CYLINDER LINER ( SPECIAL RESTORATION PART)
MACHINING DRAWING FOR CYLINDER BLOCK BORE
GRINDING CRANKSHAFT
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