This is a COMPLETE Field Assembly Manual for the Komatsu Galeo Dump Truck HD465-7 & HD605-7 (SN: 7001 and up), provides you with everything you need to know in order to assembly your Komatsu safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.
APPLICABLE MODELS :
Komatsu HD465-7 Galeo Dump Truck
Serial Numbers : 7001 and up
Komatsu HD605-7 Galeo Dump Truck
Serial Numbers : 7001 and up
TABLE OF CONTENTS :
[1] MAIN DIFFERENCES FROM MODEL 5
[2] CHART OF SEPARATED UNITS
[3] DIMENSIONS OF SEPARATED UNITS
[4] ORDER FOR ASSEMBLY,FACILITIES TO USE,SCHEDULE FOR ASSEMBLY
[5] TOOLS AND EQUIPMENT TO USE
[6] PROCEDURE FOR LOCAL ASSEMBLY
- SETTING BARE MACHINE IN POSITION
- ASSEMBLY OF REAR AXLE AND SUSPENSION
- ASSEMBLY OF REAR AXLE ASSEMBLY (CONNECTION OF SUSPENSION)
- ASSEMBLY OF REAR AXLE ASSEMBLY (ASSEMBLY OF DRIVE SHAFT)
- ASSEMBLY OF REAR AXLE ASSEMBLY (CONNECTION OF SUSPENSION)
- ASSEMBLY OF REAR AXLE ASSEMBLY (CONNECTION OF AXLE ROD)
- ASSEMBLY OF REAR AXLE ASSEMBLY (CONNECTION OF LUBRICATION GREASE TUBE)
- ASSEMBLY OF REAR AXLE ASSEMBLY (ASSEMBLY OF DRIVE SHAFT)
- INSTALLATION OF REAR AXLE ASSEMBLY (CONNECTION OF COOLING HOSE)
- INSTALLATION OF REAR AXLE ASSEMBLY (CONNECTION OF BRAKE HOSE)
- PEELING ANTI-RUST PAINT OFF FRONT BRAKE DISC
- ASSEMBLY OF RIGHT FRONT AXLE
- ASSEMBLY OF FRONT AXLE (CONNECTION OF SUSPENSION)
- ASSEMBLY OF RIGHT FRONT AXLE (CONNECTION OF AXLE ARM)
- ASSEMBLY OF RIGHT FRONT AXLE (CONNECTION OF STEERING CYLINDER & ROD)
- ASSEMBLY OF RIGHT FRONT AXLE (CONNECTION OF BRAKE HOSE)
- ASSEMBLY OF TIRE & WHEEL ASSEMBLY
- ASSEMBLY OF FRONT SUPPORT
- ASSEMBLY OF RIGHT FENDER LOCK BRACKET
- ASSEMBLY OF R.H. PLATFORM ASSEMBLY
- ASSEMBLY OF L.H. CATWALK ASSEMBLY
- INSTALLATION OF L.H. HANDRAIL
- INSTALLATION OF L.H. HANDRAIL (INSTALLATION OF RADIO ANTENNA)
- ASSEMBLY OF R.H. FENDER
- ASSEMBLY OF L.H. FENDER
- ASSEMBLY OF LEFT AND RIGHT MUDGUARDS
- ASSEMBLY OF LEFT OVER FENDER
- ASSEMBLY OF RIGHT OVER FENDER
- INSTALLATION OF TRANSMISSION UNDERGUARD
- REMOVAL OF HOIST CYLINDER BRACKET
- MOUNTING OF DUMP BODY (LIFTING DUMP BODY)
- MOUNTING OF DUMP BODY (INSTALLATION OF HINGE PIN)
- INSTALLATION OF DUMP BODY (CONNECTION OF HOIST CYLINDER)
- REMOVAL OF HOIST PIPING BLIND PLATE
- ASSEMBLY OF POKE EJECTOR
- ASSEMBLY OF DUMP BODY LOCK PIN
- ASSEMBLY OF DUMP BODY MUDGUARD
- MOUNTING OF DUMP BODY (SHIM ADJUSTMENT PROCEDURE)
- WELDING ACTUAL PARTS (INSTALLATION OF PROTECTIVE COVER)
- ASSEMBLY OF EXHAUST PIPE TUBE
- EXHAUST ASSEMBLY
- CONNECTION OF DUMP SENSOR
- PROCEDURE FOR ASSEMBLING AND ADJUSTING DUMP SENSOR
- FILLING WITH GREASE,WATER 1
- FILLING WITH GREASE,WATER 2
- BLEEDING AIR FROM BRAKE
- ADJUSTING DUMP CONTROL
- PAINTING
- ADJUSTMENT OF SUSPENSION
- SETTLING FLOATING SEAL
- PAINT COLORS OF MAY SECTIONS
- DIMENSIONS OF BODY SLING PIN
ANTI SLIPED REGULATION
- CONNECTION OF BRAKE HOSES
- CONNECTION OF SPEED SENSOR CONNECTOR
- BLEEDING AIR FROM ASR CIRCUIT
PROCEDURE FOR WELDING AND ASSEMBLING THREE SEPARATED BODY PARTS
- PREPARATION WORK FOR LOCAL ASSEMBLY OF BODY DIVIDED INTO THREE PARTS
- ASSEMBLY OF DIVIDED BODY PARTS
- WELDING PROCEDURE FOR DIVIDED BODY PARTS
- OPERATION FOR ASSEMBLY AND WELDING OF DIVIDED BODY PROTECTOR
- PROTECTOR
- WELDING OF THE BODY ASSEMBLY
FIELD ASSEMBLY INSPECTION REPORT
MANUAL SPECIFICATION :
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : SEAW003802
Total Pages : 95
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